Cooling tower design

Cooling tower design is important for manufacturing a semi-closed device that cools water by evaporation as a result of contact with air.

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Cooling tower design

Cooling towers are wooden, steel or concrete structures with corrugated surfaces or baffles or perforated. Trays are provided inside the tower for even distribution and better atomization of the water in the tower. Hot water condenser discharge is fed to the upper tower and allowed to tickle into fine drops. Air flow Water flow from the bottom of the tower or perpendicular to its direction and exhaust cooling to the atmosphere after being effective. Air flow to prevent water particles from escaping with the air Screeners are located at the top of the tower.

Cooling tower design

 

Cooling towers are thermal management devices that extract waste heat from water and release it into the atmosphere, effectively cooling the water for reuse or disposal. Their main function is to achieve cooling through the evaporation process that occurs when water comes into contact with air. Such towers are of fundamental importance in sectors that require the distribution of large amounts of heat, such as power generation, chemical industry and HVAC systems. The working principle of a cooling tower is explained in the video below.

How does a cooling tower work?

Cooling towers operate on the principle of evaporative cooling. Hot water from industrial processes enters the tower, where it is distributed homogeneously over a filler material, usually made of thin plastic or wood. As the water moves downward through the filler material, it is in constant contact with a stream of air. This contact causes a certain amount of water to evaporate and the remaining water to absorb heat. As a result, the cooled water is collected at the bottom of the tower and is ready to be reused in the industrial process.

The evaporation process is considered to be the fundamental element of the cooling tower’s performance. As water evaporates, it absorbs heat from the surrounding water, thus reducing its temperature. The evaporation rate of the cooling tower depends on variables such as the surface area of ​​the water exposed to the air, the temperature difference between the air and the water, and the air humidity. Therefore, engineers who design cooling towers optimize these parameters in order to maximize the cooling efficiency of the tower.

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