Cooling drum manufacturing
Our calculation models for cooling drum manufacturing can find the most suitable solution by determining the correct cooling values for each customer situation.
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Cooling drum manufacturing
The cooling drum may have a counter-current cooling system with an internal structure that maximizes the heat transfer surface. These, combined with the perfectly designed mixing risers in the cooler, provide maximum cooling efficiency.
The cooling drum is a machine designed to continuously process casting molds. Its job is to remove sand from the parts, break the ingots, cool both the sand and the parts, and homogenize the sand by delivering the parts and the sand separately, and reusing it by processing. In this case, while the parts come out from the front, the sand from the last part (perforated sheet) is taken and discharged into the demoulding drum and driven towards the sand pool for the next treatment.
The most commonly preferred washing equipment is packed towers. In this system, the chemical absorption liquid is sprayed down from the top of the tower, while the exhaust gas moves upward. Thus, the odor and absorption liquid come into complete contact and react, and the odor is eliminated. The ratio between the absorbent liquid and the waste gas flow (liquid/gas ratio) is generally between 1-3 L/m3. The height of the packing is generally between 2-5 meters, while the speed of the empty gas column is generally 0.5-1 meters/second. In the case of successful operation of packed towers, the odor removal effect can exceed 90%.
Drum cooler
Drum coolers, consisting of cooling drums, inlet and outlet hoods and chassis assembly, are equipment that cools extruded products by transferring their initial temperatures to the atmosphere. This drum, which is rotated at low speed using a geared motor and mounted to the chassis at both ends, has fixed fins on its inner surface, allowing the hot product inside to move and change position. The fan system connected to the inlet hood removes the hot air inside the drum and this air is released into the atmosphere, effectively cooling the products.
The cooling drum is a machine designed to continuously process casting molds. Its job is to remove sand from the parts, break the ingots, cool both the sand and the parts, and homogenize the sand by delivering the parts and the sand separately, and reusing it by processing. In this case, while the parts come out from the front, the sand from the last part (perforated sheet) is taken and discharged into the demoulding drum and driven towards the sand pool for the next treatment.
The most commonly preferred washing equipment is packed towers. In this system, the chemical absorption liquid is sprayed down from the top of the tower, while the exhaust gas moves upward. Thus, the odor and absorption liquid come into complete contact and react, and the odor is eliminated. The ratio between the absorbent liquid and the waste gas flow (liquid/gas ratio) is generally between 1-3 L/m3. The height of the packing is generally between 2-5 meters, while the speed of the empty gas column is generally 0.5-1 meters/second. In the case of successful operation of packed towers, the odor removal effect can exceed 90%.
Rotary coolers
Rotary coolers work by processing materials in a rotating drum with cooled or ambient air. The slight horizontal inclination of the drum helps gravity move the material through. Lifting vanes increase the efficiency of heat transfer by raising the material and dropping it through the cooled air as the drum rotates. Indirect water flood coolers are also available.
The most commonly preferred scrubbing equipment is packed towers. In this system, the chemical absorption liquid is sprayed down from the top of the tower, while the exhaust gas moves upwards. Thus, the odor and absorption liquid come into complete contact and react, and the odor is eliminated. The ratio between the absorbent liquid and the waste gas flow (liquid/gas ratio) is usually between 1-3 L/m3. The height of the filling is usually between 2-5 meters, while the speed of the empty gas column is usually 0.5-1 meters/second. If the packed towers work successfully, the deodorization effect can reach over 90%.
Frequently asked questions
Industrial equipment is the backbone of a variety of industries, increasing operational efficiency and productivity while supporting quality control. But to do this, such equipment must be reliable, efficient and durable. It all starts with the assembly of high-quality parts.
Experience is key when choosing an equipment provider. Be wary of startups that promise big results but lack the insight and scalability that comes with experience. Our company has been in the industry for over 25 years with 100% equity.
Our company has experience in sulfuric acid plant equipment, phosphoric acid plant equipment, fertilizer factory equipment, ammonia factory equipment, cement factory equipment, sugar factory equipment, oil factory equipment, thermal power plant equipment manufacturing, hydroelectric power plant equipment manufacturing, pharmaceutical factory equipment manufacturing, feed factory equipment manufacturing, chemical factory equipment manufacturing, all types of industrial facility construction and all types of structural steel manufacturing, and we adapt more environmentally friendly and sustainable technologies to our engineering solutions.
In addition to Carbon steel and Stainless steel equipment, we design and manufacture process equipment with different metallurgies such as Hastelloy, Alloy20 and Incoloy.
Although CNC machining is a precision manufacturing method, our local and international quality control procedures ensure that your finished part is to specification and adheres to specified tolerances.
Delivery time varies depending on the type and quantity of equipment or machinery, and usually ranges from weeks to months.
