Cooling tower manufacturing
Water-cooled systems for cooling tower manufacturing are basically made of three materials. Metal, fiberglass and plastic. As you know, metal can rust and corrode and whatever is inside can start to leak over time.
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Cooling tower manufacturing
Unsurprisingly, the average shelf life of a metal cooling tower is only up to 15 years and requires maintenance with epoxy paint, sealants, and more. This maintenance can lead to downtime for your business, which is why metal is now being replaced with better technology.
Although Fiberglas fiberglass, also known as glass fiber, offers cooling tower manufacturers a better alternative to metal, it is prone to cracks and corrosion, which can lead to higher maintenance costs in the long run.
When the mixed gas enters the system from the middle section of the washing tower, the liquid product component between the trays and the vaporized part of the product component gas simultaneously liquefies. However, impurities do not become liquid or solidify.
As the gas passes through the liquid component trays, the liquid product component is fixed and thus an effective washing effect occurs. The design and production of the washing tower was carried out based on this principle.
Scrubber Types
Compared to different variants of pollution control vehicles, scrubbers tend to have a multi-disciplinary structure that has the potential to remove mists, solids and gases while ensuring proper cooling of the system. They can also safely handle flammable and explosive gases. However, scrubbers can experience extensive corrosion problems and produce a waste slurry stream that can be unsuitable for disposal and recycling.
There are 3 types of industrial scrubbers in our company.
Wet Scrubbers:
The basic types of scrubbers used in small and large scale industries are wet scrubbers. Scrubbers are for metal containers. Contaminated gas passes from water to air. Industrial owners can use other liquids to remove various contaminants. Liquids can have different chemical compositions and charges. They can be negatively or positively charged. Because the charge of contaminants is different.
The most effective way to remove contaminants from gas is to use perfumed scrubbers. The gas coming out of the scrubber is not contaminated. The development of wet scrubber manufacturing has resulted in better and more effective removal of contaminants.
Dry Scrubbers:
Unlike wet scrubbers, these scrubbers do not actually use any form of liquid to absorb the contaminants. Given this difference, no vapor is produced during the reaction and no wastewater system is required.
Dry industrial scrubbers consist of dry reaction or reaction centers where the sorbent material absorbs the contaminants mixed with the polluted gas population. In addition, there is a material section within this system that helps in the proper removal of any reaction products that readily bind to the dry sorbent. Dry scrubbers primarily help in the removal of acids present in the gases.
The sorbent is primarily required to remove the acidic content and is usually made from an alkaline version of the slurry. This slurry is usually basic in nature and eventually neutralizes any acid present in the gas. There are two different types of dry scrubbers, dry sorbent injection and spray dryer absorbent. In the first process, the gas residue is mixed with an alkaline sorbent.
However, in the second process, the polluted gas content is processed through a mist produced from the sorbent. This helps to ensure that the slurry is well mixed and helps to effectively remove contaminants from the gas population.
Electrostatic Precipitators:
Different from other scrubbers, electrostatic precipitators use charged energy to remove dust and other contaminants from the gas. It is important to match the charge to the charge you want to bind to remove contaminants from the gas. Plates are a good example of an electrostatic precipitator. The plate is made of a metal sheet and is charged with a specific type of charge.
The plates are parallel to the pipes to allow gases to pass through them. There are wet electrostatic precipitators that can help to remove high and humid gases. Chemicals that can be easily removed by this process are sulfuric acid and similar types. The final slurry we obtain contains the bound contaminants that are directed away from the electrostatic precipitator to remove the contaminants, while an effectively charged surface is used to remove the contaminants.
Usage areas of cooling towers
Cooling towers are commonly used for heating, ventilation and air conditioning (HVAC) and industrial purposes. Cooling towers make the process more efficient and productive. They enable systems that require cooling to operate in an energy-efficient and cost-effective manner. More than 1,500 industrial establishments use significant amounts of water to cool their operations.
Typically, HVAC systems are found in large buildings such as offices, schools, and hospitals. In contrast, industrial cooling towers are larger than their HVAC counterparts and are designed to dissipate heat absorbed from circulating cooling water systems in facilities such as power plants, oil refineries, petrochemical plants, natural gas processing plants, food processing plants, and various other industrial areas.
Cooling towers that use water are used for air conditioning in industrial environments, especially in hotels. Typical applications can be summarized as follows:
- Shopping malls
- AVM
- Alcoholic beverage factories
- Non-alcoholic beverage factories
- Aluminum injection factories
- Packaging facilities
Car production facilities - Purification facilities
Fish and fish oil - production facilities
- White goods factories
- Pipe factories
- Glass industry
- Cogeneration systems
- Steel profile or sheet metal manufacturing plants
- Cement factories
- Chocolate factories
- Diaper production facilities
- Iron and steel facilities
- Leather production factories
- Government offices
- Natural gas cycle power plants
- Casting facilities
- Ice cream production facilities
- Injection machines
- Energy facilities
- Galvanization factories
- Aerated concrete ytong facilities
- Ship industry
- Food production factories
- Fertilizer production facilities
- Rolling mills
- Carpet production facilities
- Hospitals
- Airports
- Beverage production facilities
- In the pharmaceutical and food industry
- Yarn production facilities
- Generator systems
- Cable Factories
- Paper Factories
- Carbon dioxide production facilities
- Chemical Industry
- Compressors (especially turbo compressors)
- Canned food production facilities
- Cosmetic production facilities
- Coal production facilities
- Tire recycling facilities
- Tire production facilities
- Machine manufacturing factories
- Mushroom production facilities
- Margarine Factories
- Masterbatch paint manufacturers
- MDF Facility
- Fruit juice production facilities
- Engineering companies
- Consultancy companies
- Starch Factories
- Schools
- Hotels
- Automotive Industry
- Pet production facilities
- Pig or spheroid casting machines
- Plastic production facilities
- Polystyrene factories
- Polyurethane production facilities
- Pp recycling facilities
- Pvc profile production facilities
- Pvc production facilities
- Chemical factories where heat is released as a result of the reaction
- Tomato Paste Factories
- Ceramic Industry
- Synthetic sack production facilities
- In Cooling (Chiller)
- Groups
- In Cold Storage
- Styrofoam Production
- Facilities
- Waterproofing membrane facilities
- Artificial leather suede production facilities
- Milk and dairy products production facilities
- Sugar production facilities
- Confectionery and Gum
- Factories
- Agricultural product factories
- Textile Factories
- Thermal water resources
- Thermal power plants
- Glue production facilities
- Salt production facilities
- Oil production facilities
Frequently asked questions
Industrial equipment is the backbone of a variety of industries, increasing operational efficiency and productivity while supporting quality control. But to do this, such equipment must be reliable, efficient and durable. It all starts with the assembly of high-quality parts.
Experience is key when choosing an equipment provider. Be wary of startups that promise big results but lack the insight and scalability that comes with experience. Our company has been in the industry for over 25 years with 100% equity.
Our company has experience in sulfuric acid plant equipment, phosphoric acid plant equipment, fertilizer factory equipment, ammonia factory equipment, cement factory equipment, sugar factory equipment, oil factory equipment, thermal power plant equipment manufacturing, hydroelectric power plant equipment manufacturing, pharmaceutical factory equipment manufacturing, feed factory equipment manufacturing, chemical factory equipment manufacturing, all types of industrial facility construction and all types of structural steel manufacturing, and we adapt more environmentally friendly and sustainable technologies to our engineering solutions.
In addition to Carbon steel and Stainless steel equipment, we design and manufacture process equipment with different metallurgies such as Hastelloy, Alloy20 and Incoloy.
Although CNC machining is a precision manufacturing method, our local and international quality control procedures ensure that your finished part is to specification and adheres to specified tolerances.
Delivery time varies depending on the type and quantity of equipment or machinery, and usually ranges from weeks to months.